Hi, How Can We Help You?

Monthly Archives: June 2023

Are you looking for a Textile Manufacturer?

Which gives you a continuous supply of Chef Wears, Kitchen Towels, Linen, Table Napkins, Bath Towels and jersey fitted Sheets, and so on?

So, congratulations, you have reached the right place.

Our Buyers belong to two main categories: 1-Wholesalers 2-Online Business and Brands.

Being a textile manufacturer, we make canvas bags, chef wears, kitchen towels, linen, table napkins and jersey fitted sheets. We use a wide range of blends to make these products, including pure cotton, recycled cotton, linen, bamboo, modal, polyester and others. We use all these materials to create new product designs and existing designs for our client. We produce in Bulk. Our products are available at good quality and low prices in the world of textiles.

Comphy Textile is present in Multan’ Pakistan. The largest cotton producing district. The C.E.O and the Founder of Comphy Textile is Mr. Yasir Arafat. He is having more than 15 years of experience in Textile Industries.

A good textile manufacturer is one that has OEKO ­­­– TEX 100 or ISO 9001- 2015 certificates. And the comphy textile is the one who is having these certificates. These certificates allowing us to meet regulations and high-quality expectations.

We fulfill all the requirements of our clients such as prices and time of delivery. Some clients and wholesalers prefer custom design and custom packaging, so we design new products according to their needs and also provide them with customized packaging. We keep our clients informed about our product availability in real time. We are developing our products in an environmentally friendly manner. We discuss with our clients from time to time because we know that discussion is the key to success. Along with this, we also admit our mistakes and improve our performance.  We work round the year to keep developing new designs for the market.

Essentials of Pattern Making and Why its Important

We use a variety of methods to create patterns on fabric, including computer software as a Adobe Photoshop , Adobe Illustrator , manual drafting, and draping fabric on a dress form. Once a pattern is created, it is typically transferred onto a large sheet of paper or cardboard, which is then used as a template for cutting the fabric. The pattern is then assembled according to the garment’s design and specifications.

Smapling and get approve

we create garment samples by following the pattern and design specifications, selecting appropriate fabrics and trims, and carefully assembling the garment. Samples are then presented to clients or buyers for approval, and any necessary revisions are made before production begins.

Stiching

We use a variety of machines to stich their products, depending on the type of garment and the desired stitch. Some common machine include single needle lockstitch machine, over lock machine ,cover stitch machine, double needle stich machine. These machine are designed to create high quality, durable seams that can with stand regular wear and tear.

Packging

We pack their products in a variety of ways, depending on the type of product and the intended market. Some common methods of packaging include using plastic bags, cardboard boxes, or blister packs, and adding labels and barcodes to the packaging for tracking and inventory purposes.

Shipping

we ship their orders using a variety of methods, depending on the size and weight of the order, the destination, and the time frame required for delivery. Some common shipping methods include ground shipping, air freight, and sea freight. we may also use a combination of these methods to ensure timely and cost-effective delivery of their products.

Techniques & Types of Fabric Printing and Dying

 

Block printing Or Stamp printing

Block printing, also known as stamp printing, is a printing technique where a carved block or stamp is used to apply ink or dye to fabric or paper. The block is typically made of wood, linoleum, or other materials, and is carved with a design or pattern. The block is then inked or dipped in dye, and pressed onto the fabric or paper to transfer the design. This process can be repeated to create a repeating pattern or design. Block printing is a popular technique in textile production and is used to create a variety of products, including clothing, home decor, and accessories.

Hand Screen Printing

Hand screen printing is a printing technique where ink is forced through a stencil or mesh screen onto fabric or paper. The screen is typically made of a fine mesh material, such as silk or polyester, which is stretched over a frame. A stencil is then applied to the screen, which blocks out areas where ink is not desired. Ink is then applied to the screen and pushed through the mesh using a squeegee, which transfers the ink onto the fabric or paper. This process can be repeated to create a repeating pattern or design. Hand screen printing is a popular technique in textile production and is used to create a variety of products, including clothing, home decor, and accessories.

 Transfer Printing

Fabric designing with transfer printing is a process in which a design is printed onto transfer paper, and then transferred onto fabric using heat and pressure. The design is created using specialized software and is printed onto transfer paper using an inkjet or laser printer. The transfer paper is then placed onto the fabric and subjected to high heat and pressure, which causes the ink to transfer onto the fabric. This process can be used to create a wide variety of designs and patterns on fabric, and is commonly used in the production of custom t-shirts, bags, and other accessories. Transfer printing is a popular technique in textile production due to its versatility and ability to produce high-quality designs with minimal setup time.

Roller printing

Roller printing is a fabric printing technique in which a design is engraved onto a metal roller, which is then used to apply the design onto fabric. The roller is engraved with the desired design, and is then inked and rolled onto the fabric under high pressure. This process can be repeated to create a repeating pattern or design. Roller printing is a popular technique in textile production due to its ability to produce high-quality designs with fine detail and precision. It is commonly used to create a variety of products, including clothing, home decor, and accessories.

Discharge Printing

Discharge printing is a fabric printing technique in which a bleaching agent is used to remove color from dyed fabric, creating a design or pattern. The fabric is first dyed with a base color, and then a discharge paste is applied to the fabric in the desired design or pattern. The discharge paste contains a bleaching agent, which removes the dye from the fabric in the areas where it is applied. The fabric is then washed to remove any remaining discharge paste and dried. This process can be used to create a wide variety of designs and patterns on fabric, and is commonly used in the production of t-shirts, bags, and other accessories. Discharge printing is a popular technique in textile production due to its ability to create unique designs with a soft hand feel.

Wax Printing

Wax printing is a technique in which wax is used to create a design on fabric. The wax is applied to the fabric in the desired design using a tool. The fabric is then dyed, and the wax acts as a resist, preventing the dye from coloring the areas where it is applied. The fabric is then boiled or steamed to remove the wax, revealing the design. This process can be repeated to create a repeating pattern or design. Wax printing is popular in West Africa and Indonesia and is used to create clothing, home decor, and accessories with intricate designs and a unique, handcrafted feel.

Inkjet Printing

Inkjet printing is a digital printing technology that uses small droplets of ink to create an image on paper or other materials. It is commonly used in home and office printers, as well as in large-scale commercial printing.

Digital Printing

Digital printing is a printing technology that uses digital files to create images on a variety of materials, including paper, fabric, and plastic. It offers high-quality, efficient, and cost-effective printing solutions for a wide range of applications.

Fabric Designing with Dye Sublimation

Dye sublimation is a printing technique that uses heat to transfer dye onto a variety of materials, including fabric, metal, and plastic. In this process, the dye is first printed onto transfer paper, which is then placed onto the material to be printed. The heat causes the dye to sublimate, or turn into a gas, which then penetrates the material and creates a permanent, high-quality image.

Reactive Printing

Reactive printing is a fabric printing technique that uses reactive dyes to create a permanent bond with the fabric. The dye reacts with the fabric fibers to create a vibrant, long-lasting color that will not fade or wash out over time.

After all  the processings of you customize product Fabric we do Test the fabric from labotry and take final approval from Clients.

How Comphy Textile Design Custom Fabric for your product

 

Textile can be made from many types of materials. We can classified fabric into three main categories Woven and Knitted are major two where fabrics made with directly from yarn. However Nonwoven fabric are directly made with fiber, often as new and sustainable alternate made from recycled material.

These materials comes from four main sources Animals (Wool and Silk), Plants (Cotton, Flax and jute), minerals (glass fiber) and Synthetic (polyester, acrylic and nylon)

Spinning

Spinning is the process of twisting fibers together to create yarn or thread. This is done by drawing out fibers from a mass of wool, cotton, or other materials, and twisting them together to form a continuous strand. The resulting yarn can then be used for weaving, knitting, or other textile production processes. Spindling can be done by hand or machine on the spinning wheel.

Weaving & Knitting

we weave & knit fabric using large industrial looms that can create large quantities of fabric quickly and efficiently. we use a variety of fibers and yarns to create a range of fabrics with different textures, patterns, and colors.

Warp yarn preparation for weaving

Warp and filler yarns must be prepared for weaving before being used on the loom. Each warp end (yarn) must be threaded through its own drop wire, heddle eye, and reed dent in order to be ready for weaving. The heddle eye is the aperture in a heddle that carries the yarn, the drop wire is a mechanism that will stop the weaving process if one end might break, and the reed comb-like device that will press each filling yarn close against the finished cloth.

  • Woven Fabrics’ Structural Characteristics
  • Densities of the warp and weft
  • Warp and weft yarn Count
  • Weave, Crimp, Weight and Thickness

Felting

Felting is a process of matting, condensing and pressing fibers together to form a dense, non-woven fabric. This is done by using heat, moisture, and pressure to interlock the fibers together, creating a strong and durable material. Felting can be done with a variety of fibers, including wool, alpaca, and silk, and is commonly used in the production of hats, bags, and other accessories.

Different fabric types

Cotton

Cotton fibers are spun into yarn and then woven into fabric. This process creates a soft, breathable material that is commonly used in clothing and textiles.

Polyester

Polyester is a synthetic fiber that is commonly used in clothing and textiles. It is durable, wrinkle-resistant, and quick-drying, making it a popular choice for athletic wear and outdoor clothing.

Linen & Muslin

Linen is a natural fiber made from the flax plant, and is commonly used in clothing and textiles. It is highly breathable and absorbent, making it ideal for warm weather. Muslin is a lightweight cotton fabric that is often used for garments and home decor. It is versatile and can be easily dyed or printed.

Stain

Stain is a pigment or dye used to color fabric. It can be applied to the surface of the fabric, or integrated into the fibers themselves. This process creates a wide range of colors and patterns, making it a popular choice for clothing and textiles.

Silk

Silk is a natural fiber that is produced by silkworms. The fibers are woven into a soft, lustrous fabric that is commonly used in clothing and textiles. It is known for its luxurious texture and shimmering appearance.

Twill

Twill is a type of fabric weave that creates a diagonal pattern on the surface of the fabric. It is commonly used in clothing and textiles, and is known for its durability and versatility.

Suede

Suede is a type of leather that is created by sanding the surface of the hide. It has a soft, velvety texture and is often used in clothing and accessories. Suede can be dyed a variety of colors and is highly versatile.

Velvet

Velvet is a type of fabric that is characterized by its soft, plush surface. It is created by weaving two layers of fabric together, with a pile of cut threads on the surface. Velvet is commonly used in clothing and home decor, and is known for its luxurious texture.

For More Details

How we Merchadise Products

Techniques of Fabric Printing & Dying 

How Comphy Textile Design Patterns